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Bhosari MIDC, Pune · Est. 1998

Precision engineered.
Hard-chrome refined.

From CNC turning and grinding to hard-chrome plating, shot blasting and industrial coating — Akshay Surfacetech delivers integrated surface engineering for hydraulic, paper, steel, marine and energy sectors. One roof. One standard. Zero compromise.

25+
Years of Craft
9
Integrated Processes
±5µ
Achievable Tolerance
Hard-chrome-plated precision shaft
HRC 65+ · CHROME
Ra 0.1 µM · MIRROR
Hydraulic Cylinders
Paper Mill Rollers
Oil & Gas Shafts
Steel Plant Components
Marine Propulsion
Cement Machinery
Press Rams
Textile Rollers
Hydraulic Cylinders
Paper Mill Rollers
Oil & Gas Shafts
Steel Plant Components
Marine Propulsion
Cement Machinery
Press Rams
Textile Rollers
01 · About

Twenty-five years
of finishing what others can't.

Founded as Akshay Organics in 1998, rebranded as Akshay Surfacetech in line with our shift to advanced surface engineering. Family-owned, engineer-led.
Akshay Surfacetech shop floor

Akshay Surfacetech Pvt. Ltd. — formerly Akshay Organics Pvt. Ltd. — is a Bhosari-based precision finishing specialist serving the hydraulic, press, paper, steel and heavy-engineering industries across India and 15+ export markets.

One roof, nine processes, one tolerance: yours. We turn, grind, hone, super-finish, blast, plate, phosphate and coat components that go into hydraulic cylinders, press rams, paper mill rollers, dies, punches and oil-and-gas shafts.

  • Integrated in-house pipeline — from rough bar stock to plated, polished and packed component
  • 10-meter plating line and 25-tonne handling capacity — among the largest in West India
  • D-U-N-S certified; CMM-verified dispatch reports on every batch
  • Solar-powered campus with on-site effluent treatment plant — fully compliance-clean
02 · Capabilities

The shop floor
built for 25-ton jobs.

Tap any hotspot to explore the equipment we run. Built for scale. Engineered for accuracy measured in microns.
Akshay Surfacetech CNC bay
Headstock · Chuck Assembly

Self-centering 1200 mm Chuck

Heavy-duty 4-jaw chuck supporting workpieces up to 25 tonnes. Precision-balanced at 500 RPM with auto-balancing compensation for off-center loads.

25 T
Max Load
Ø 1200
Chuck Dia
500 RPM
Max Speed
03 · Services

Raw to finish.
All under one roof.

Nine integrated disciplines, one accountable partner. Every job moves seamlessly from forging to final coating without a second vendor in the chain.
/ 01 CNC Turning

CNC & Conventional Turning

Heavy-duty CNC and conventional lathes for shafts, rods and symmetrical bodies up to 14 m in length and Ø 1250 mm. Continuous turning with live-tooling for keyways, threads and complex geometry in a single setup.

Ø 1250 mmL 14 m±0.005 mm
/ 02 Hard Chrome Plating

Hard Chrome Plating

Electro-deposited industrial hard chrome at HRC 65+ with controlled current density across our 14-meter plating tanks — handling jobs up to 25 tonnes. Deposits 20 µm to 500 µm for wear, corrosion and dimensional rebuild applications.

HRC 65+20–500 µm14 m tank
/ 03 Cylindrical Grinding

Cylindrical & Roll Grinding

Post-plating finish grinding to IT5 tolerance on hardened steels. 10 m between centres, Ø up to 2000 mm. Brings chrome-plated rods, paper-mill and steel-plant rollers to dimensional spec with mirror-polish surface.

IT5Ø 2000 mmL 10 m
/ 04 Honing

Cylinder Honing

Crosshatch honing for hydraulic and pneumatic cylinder bores up to 3 m long, Ø 1000 mm. Plateau-honed surface for optimal oil retention, sealing performance and break-in life — no leakage past this finish.

PlateauØ 1000 mmL 3 m
/ 05 Super Finishing

Super-Finishing & Polishing

Mirror-quality Ra 0.01–0.1 µm finish on rods and sealing surfaces. Stone & tape super-finishing eliminates the residual cusp left after grinding — critical for piston-rod sealing life and aesthetic shaft work.

Ra 0.01 µmMirrorTape & Stone
/ 06 Shot Blasting

Shot Blasting & Surface Prep

Steel-shot and grit blasting for substrate activation prior to coating, plating or paint. SA 2.5 finish standard, custom roughness profile (Rt 40–80 µm) on request — the foundation every premium coating depends on. Includes anodic etching and alkaline degreasing.

SA 2.5Rt 40–80 µmSteel shot & grit
/ 07 VMC Milling

Planomilling & VMC

Planomiller bed of 8 m × 1200 mm plus 3-axis VMCs for keyways, flats, brackets and prismatic bodies. Twin-spindle drilling and in-house bar straightening (500-tonne capacity, Ø 300 mm × 10 m).

8 m × 1200 mm3-axis VMC500 T straightener
/ 08 Phosphating

Phosphating & Industrial Coating

Manganese and zinc phosphate conversion coatings on components up to 9 m × Ø 600 mm for corrosion resistance, paint adhesion and seizure resistance. Followed by epoxy / PU industrial paint for outdoor service — full pre-treatment-to-topcoat under one roof.

Zn / MnEpoxy / PU9 m line
/ 09 Quality

De-Embrittlement Baking & QA

Post-plating baking in our 3 m × Ø 600 mm furnace to relieve hydrogen embrittlement, plus dimensional QA with calibrated micrometers, bore gauges and ultrasonic thickness testers. Every batch ships with a digital report tied to the part serial number.

3 m furnaceUltrasonicHardness
04 · Process

From raw stock
to chromed perfection.

Every component follows a traceable six-stage journey — each gate enforced by digital quality checks.
Stage 01

Raw Material Intake

Forgings and billets are received, batch-coded and visually inspected for surface defects before machining clearance.

01
02
Stage 02

Rough & Finish Turning

Heavy-duty CNC lathes remove bulk material and bring the workpiece to pre-plating geometry with ±0.05 mm stock allowance for plating build-up.

Stage 03

Surface Preparation

Shot blasting, mechanical polishing, alkaline degreasing and anodic etching activate the substrate. Every micron of surface oxide is chemically stripped before plating.

03
04
Stage 04

Hard Chrome Electroplating

Chromium ions deposit at controlled current density in our 14-meter plating tanks. Bath temperature, pH and CrO₃ concentration are logged continuously.

Stage 05

Precision Grinding & Polishing

Cylindrical grinding brings the final OD to spec, followed by super-finishing to Ra 0.1 µm mirror-quality surface ready for sealing service.

05
06
Stage 06 · Final Gate

Coating, Inspection & Dispatch

Optional industrial coating for corrosion service, dimensional & hardness inspection, VCI packing, then dispatch — every piece carries its inspection report.

05 · Applications

Built for industries
that don't tolerate rework.

Sealed cylinders, mirror-polished rods, restored rollers, hardened tooling — finished to spec, dispatched on time.
Hydraulic Hydraulic cylinders

Hydraulic Cylinders

Plated & super-finished rods plus honed bores for mobile, industrial and marine hydraulics. Sealed for the life of the equipment.

Pumps Piston rods and tie-bars

Piston Rods & Tie-Bars

Long, straight, hard and mirror-finished. The bread and butter of our line — rods that survive abrasive media and aggressive duty cycles.

Tooling Dies and punches

Dies, Punches & Moulds

Hardened tool steel — ground, honed and chrome-plated for press-tool longevity. Worn tooling stripped, re-plated and back in service in days, not weeks.

Rollers Industrial rollers

Paper, Print & Steel Rollers

Full reconditioning of textile, paper and steel-plant rollers — strip, re-plate, grind and dynamically balance — faster than buying new.

0T
Maximum single-piece handling capacity — among the largest in West India.
0m
Effective bed and plating-tank length for continuous treatment of long shafts.
0HRC
Minimum surface hardness of our deposited hard chrome layer.
0+
Export markets across energy, paper, steel and marine sectors.
06 · Industries Served

Trusted by the
heaviest of industries.

Whenever uptime is non-negotiable and tolerances are unforgiving — engineers across automotive, defence, oil & gas, hydraulics, steel, paper and energy specify Akshay Surfacetech.

Automotive & Mobility

Tata Motors, Mahindra, Eaton — chassis components, transmission shafts, hydraulic linkage and tie-bars finished to OEM spec.

Steel & Heavy Engineering

Tata Steel, Jindal, Godrej — caster rolls, mill stands, heavy-duty hydraulic cylinders and roll-bearing journals reground & re-chromed.

Hydraulics & Fluid Power

Eaton, Danfoss, Pentair — piston rods, tie-bars and honed cylinder bores with sealing-grade plateau finish for mobile and stationary hydraulics.

Defence & Aerospace

Armoured Specialties (ASAL) and other defence supply-chain partners — high-tolerance shaft work and chrome plating to MIL specs.

Surface & Coating Tech

Oerlikon Balzers — sub-vendor for substrate prep and hard chrome on production tooling, dies and PVD-coating mandrels.

Paper, Print & Textile

Full reconditioning of paper-mill rollers, calender rollers and textile cylinders — strip, re-chrome, regrind and dynamically balance.

Auto Components

Autoline Industries, Electrotherm — long shafts, axles and press tooling chrome-plated to extend life-cycle in heavy-cycle applications.

Marine, Cement & Energy

Marine propulsion shafts, cement-plant kiln rollers and power-gen turbine ancillaries — built for continuous duty in abrasive environments.

Roster of trust

OEMs and global engineering houses
that ship our finish in their products.

Direct supply, sub-tier supply and reconditioning across the names you recognise on the Indian and global engineering map.

Logos shown belong to their respective owners. Listed by virtue of past or ongoing supply, reconditioning or surface-engineering relationships.

12+ ANCHOR ACCOUNTS · 15+ EXPORT MARKETS
07 · Contact

Send us your drawing.
We'll send back a quote.

Quote, lead-time and process plan back within one business day. No MOQ for sample & pilot runs.
📍 Akshay Surfacetech Pvt. Ltd. · Bhosari MIDC
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08 · Get Started

Got a 25-ton challenge?
We've already built the bed for it.

Share your drawings, tolerances and timelines. Our engineering team will come back with a complete quote, lead-time and process plan — usually within 48 hours.